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Showing posts with label hybrid vehicles. Show all posts
Showing posts with label hybrid vehicles. Show all posts

Tuesday, April 24, 2007

New Senate Bill Aims at Reducing American Energy Consumption

Senate Bill Targets More Than $12 Billion in Efficiency Savings in Transportation, Lighting, Appliances and Buildings

U.S. Senators Jeff Bingaman and Pete Domenici introduced legislation last week to reduce our nation's use of fossil fuels by improving efficiency in vehicles, buildings, home appliances and industrial equipment - saving consumers more than $12 billion annually. Bingaman and Domenici are chairman and ranking member, respectively, of the Senate Energy and Natural Resources Committee.

According to a press release, Senate Bill 1115 (S.1115), called the Energy Efficiency Promotion Act, would save at least 50 billion kilowatt hours of electricity per year, or enough energy to power 4.8 million U.S. households. It also would save 170 million therms of natural gas per year, or enough to heat about 750,000 U.S. homes and targets a 45% reduction in gasoline consumption.

"The Energy Efficiency Promotion Act will reduce consumers' future energy bills by getting more from the energy we produce," Bingaman said. "High energy prices and the threat of global warming are very much on Congress's agenda this year. This bill is an effective step toward addressing both problems."

"This bill is part of a broader attempt by our committee to provide incentives that will encourage Americans to embrace more energy efficient homes and businesses," Domenici said. "Our bill will allow consumers to save money by reducing energy usage. We think the federal government can set an example by improving the energy efficiency of its own facilities."

Transportation:

The bill sets the goal of reducing gasoline usage by 20% by 2017; by 35% by 2025; and by 45% by 2030.

The bill also includes a number of specific provisions designed to accelerate the development and deployment of efficient vehicle technologies, including advanced battery development for plug-in hybrid electric vehicles. The other transportation measures of the bill include:

  • Authorization of $60 million for the Department of Energy to research and develop light-weight materials such as advanced carbon composites and light-weight steel alloys for the construction of vehicles.

  • Amendment of the Energy Policy Act of 2005 to authorize the Secretary of Energy to issue loan guarantees for facilities for the manufacture of parts for fuel-efficient vehicles.

  • Authorization of federal awards to manufacturers and suppliers for 30% of qualified investment for incremental costs incurred to re-equip, expand or establish a manufacturing facility to produce advanced technology vehicles.

  • Authorization for an R&D program for electric drive transportation technology, including "plug-in hybrid electric vehicles".

  • Authorization of $500 million over 10 years for basic research for batteries, and $800 million to transition the basic research to first-of-a-kind batteries the automobile and electric utility industries can use to improve energy storage.

  • Authorization of $1 billion over ten years for four centers to work with the industries to develop advanced manufacturing technologies for batteries to be globally competitive.


  • Appliance Efficiency Standards

    The bill also expedites new energy efficiency standards for appliances by enacting into law efficiency standards developed by the Department of Energy for residential boilers, dishwashers, clothes washers, refrigerators and dehumidifiers, and electric motors. It also provides the Department of Energy with expedited rulemaking authority and increased flexibility to issue new energy efficiency standards in the future.


    Federal Leadership in Energy Efficiency and Renewable Energy

    The Energy Efficiency Promotion Act is also designed to make the federal government a leader in energy efficiency and renewable energy use, using the purchasing power of the federal government to drive markets forward.

    The legislation sets the following goals, targets and programs for federal government energy use in fleets and buildings:

  • Promotes advanced lighting technologies by accelerating the use of efficient lighting in federal buildings. The bill authorizes a $10 million 'Bright Tomorrow Lighting' program to replace the 60 watt incandescent light bulb, and a $5 million award for replacing flood lights in federal buildings with more efficient lighting. Once sufficient advancements in lighting technology are made, the federal government will require the use of these light bulbs in federal buildings.

  • Requires the federal government, including the Capitol Complex, to increase its purchases of renewable electricity to 10 percent by 2010 and 15 percent by 2015.

  • Requires a 30 percent reduction in energy consumption in existing federal buildings by 2015 and requires new and renovated federal buildings to meet standards for reducing fossil fuel consumption, with a goal of eliminating fossil fuel consumption in new buildings by 2030.

  • Permanently authorizes and makes improvements in the federal Energy Savings Performance Contracting program, an initiative that requires all new federal buildings to be built in the most energy efficient way, and energy savings to be applied to improving the efficiency of existing federal buildings.

  • Requires both state and federal government fleets of civilian vehicles to reduce petroleum consumption by 30 percent by 2016.


  • Other Provisions

    The bill includes the following other provisions:

  • Authorizes nationwide media campaign to increase energy efficiency.

  • Assists state and local governments in energy efficiency by reauthorizing the Weatherization Assistance Program and State energy program at $750 million, a $50 million increase over the current authorization.

  • Authorizes a grant program for energy efficiency and innovative energy technology projects at colleges and universities.
  • Authorizes a job training program for workers in the energy efficiency and renewable energy industries.


  • The bill was the subject of a Senate Energy and Natural Resources Committee hearing yesterday.


    This sounds like a good bill. Targeting a broad range of energy efficiency improvements, this bill is a great step forward in reducing Americans' energy consumption, bringing the corresponding reductions in energy bills, environmental impacts (including global warming pollution) and dependence on imported fuels.

    While the goals for vehicle energy efficiency improvements are simply goals and lack the increased CAFE standards or new 'fee-bate' system that might ensure those goals are realized, it's at least a good first step. More importantly, the appliance efficiency improvements will accrue real savings and the increased focus on energy efficient vehicle technology development is long overdue. It's time to stop throwing money down the bottomless 'hydrogen economy' pit and start focusing on near-term technologies that can greatly improve the efficiency of our vehicle fleet, including advanced battery research to support the deployment of plug-in hybrid electric vehicles.

    Additionally, the provisions requiring the government to lead the way will have major market transformation effects. The fleet fuel consumption reduction targets alone will help drive the market for plug-in hybrid electric vehicles and other efficient vehicle technologies, perhaps as effectively as the increased research and development funding. These reduction targets could drive hundreds of thousands of fleet vehicle purchases of hybrids, plug-in hybrids and other efficient vehicles. The US Postal service alone has over 280,000 vehicles, for example. If that kind of purchasing power committed to efficient vehicles isn't enough to get Detroit off their butt, I don't know what is ...

    ... ok, that's a lie, I do know what would be enough to get them off their butts: implementation of a reformed and increased CAFE standard requiring average fuel economy to hit 40 mpg by 2030. That's the one component that this bill really is missing. A 'fee-bate' system/gas guzzler tax would also help drive consumer demand for efficient vehicles and support the CAFE requirement. However, there are several other bills that have been introduced proposing increased fuel economy standards, and I wouldn't be surprised if one of them passes this year or the next, perhaps eventually rolled into a bill similar to this one.

    There's a lot of good bills floating around Congress right now that would help get America on a path to a sustainable energy future. It's refreshing to at least see Congress talking about real solutions. Now it's getting time for them to pass something (this fall should be really interesting!)...


    [A hat tip to Green Car Congress]

    Read more!

    Tuesday, February 13, 2007

    Detroit Goes on a Green Offensive With Plug-in Hybrids

    [From Wired:]

    Detroit is going on a green offensive with electric plug-in models that can run emissions-free for up to 40 miles -- at about a quarter the cost of gas -- on batteries that draw their juice directly from the grid.

    GM's Chevrolet Volt and Ford's HySeries Drive, unveiled as concept prototypes for the first time last month, leapfrog current hybrid designs and could put pressure on Toyota's popular Prius by offering consumers better value [see Green Car Congress write ups here (GM) and here (Ford) for more details on the cars and drivetrains].

    Although these cars are not scheduled for production until the end of the decade or later, many experts now believe plug-ins offer the best tradeoffs combination yet in terms of energy efficiency, emissions and practicality.

    "Once plug-in hybrids appear, I don't know why 'mere' hybrids would be appealing," said Philip Reed, the Fuel Economy Guide editor for Edmunds. "Plug-in hybrids do everything that hybrids can do but at a lower cost to consumers."

    Detroit's troubles run far deeper than next year's or even next decade's models: GM and Ford are struggling with massive pension liabilities and deep-seated labor problems at a time when Japanese rivals are making deep inroads with fuel-efficient models, including hybrids.

    [Image: Powertrain of the Chevy Volt E-Flex Concept. The 400 pound Lithium Ion battery pack runs along the spine. The electric motor is mounted in the front near the electric generator that takes over when the batteries are depleted. (Click to enlarge)]

    Ford last month announced a record annual loss of $12.7 billion for 2006, the result of painful restructurings that likely haven't ended. Toyota, by contrast, is coming on strong. With record net income of $3.5 billion during its most recent quarter, it is poised to overtake GM as the world's No.1 automaker, in part thanks to prescient bets on fuel-efficient technologies such as the hybrid drive that powers the Prius.

    GM and Ford, by contrast, which currently sell hybrid SUVs and trucks, have seen their reputations with consumers take a beating over short-sighted strategies, culminating in GM's portrayal in the movie Who Killed the Electric Car. In a survey by Harris Interactive of consumers rating the 60 most well-respected U.S. companies, GM ranked 57th, while Ford was 55th.

    Reed said plug-in hybrids would enable the companies to surpass hybrids by offering more environmentally friendly vehicles. But he added public relations may be the most practical benefit, at least in the immediate future. "The announcement of the plug-in hybrids seems designed to offset that negative publicity. However, the question is whether they really will reach the marketplace."

    Plug-in hybrids will be cheaper to own than today's hybrids because they can run on battery power for up to 40 miles before needing to be recharged. The cost of propelling a vehicle using electricity is a fraction of that of gasoline, according to data from the Electric Power Research Institute.

    Although the price of electricity and gasoline vary widely by state, EPRI says on average electric power is the equivalent of 75 cents a gallon gasoline, or between one-third and one-quarter of the cost of gas. Plug-in hybrid owners who drive 40 miles a day or more would save at least $900 a year, according to Beth Lowry, GM's vice president of environment and energy. Plug-in hybrid vehicles are expected to cost marginally more than today's hybrid vehicles, but relying primarily on electric power would pay back their extra cost much faster.

    Plug-in hybrids are appealing to environmentally conscious people because they do not spew greenhouse gases when utilizing battery power. While the coal and natural gas power plants that would provide the bulk of the electricity would increase their emissions, the net effect would be a significant pollution reduction. Running on battery power reduces carbon dioxide emissions by 23 percent and volatile organic compounds by 92 percent, according to a recent report by the U.S. Department of Energy's Pacific Northwest National Laboratory, or PNNL.

    [Image: The Ford HySeries drive. That's the fuel cell on top and the Li ion battery back below. I assume the central portion houses the electric motor. (Click to Enlarge).]

    "Once (plug-in hybrids) are out, they will make many other cars obsolete, including today's hybrids," said Andy Frank, a professor of mechanical and aeronautical engineering at the University of California at Davis. Frank, who has been developing hybrid vehicles for more than 30 years, has been granted nine patents for plug-in vehicles and sees them as the inevitable successor to the Prius. Frank built plug-in hybrids that weigh about the same as today's hybrids while offering superior fuel economy.

    Plug-in hybrids would also be attractive because they substantially reduce U.S. oil imports, an objective touted by President Bush and many national security experts. Plug-in hybrids would save hundreds of gallons of petroleum per vehicle each year, according to PNL. If 84 percent of the light-duty vehicle fleet were plug-in hybrids (the theoretical maximum that the electric grid could support), the United States could eliminate 61 percent of foreign oil imports, according to the PNL report.

    Plug-in hybrids would likely find an instant market with municipal fleets across the country. The U.S. Conference of Mayors has endorsed the technology, and many cities have joined with utilities in the Plug-In Partners (.pdf) consortium to promote their adoption.

    Honda and Toyota are also considering production plug-in hybrids, while DaimlerChrysler is testing 20 plug-in Dodge Sprinter vans to learn more about the technology's commercial potential.

    Hybrid cars, despite taking years to pay back their premium through fuel savings (if at all), have sold well for Honda and Toyota, which plans to increase hybrid vehicle production by 40 percent in 2007. The Energy Policy Act of 2005 instituted a federal tax credit that can refund consumers most of the additional cost of buying a hybrid.

    In 2007, GM will introduce its first two hybrid sedans, the Saturn Aura Green Line and Chevrolet Malibu, eight years after the first hybrid sedans were sold in the United States. GM is aggressively pursuing plug-in hybrids "because of the tremendous potential to significantly increase fuel economy," according to spokesman Brian Corbett. He said GM is developing plug-in hybrids now so "when the advanced batteries are ready for production, our plug-in vehicles should be ready, too -- which means we'll be ahead of the curve."

    Lowery said there will still be a place for hybrids and the market will support both types of vehicles. She said plug-in hybrids are appropriate for urban residents with shorter commutes, while larger hybrids serve people who take longer trips and "who want a certain class of vehicle but with added fuel economy."

    However, the current limitations of battery technology could stall the commercialization of plug-in hybrids. Manufacturers of plug-in hybrid vehicles, including GM and Ford, are pinning their hopes on lithium-ion battery technology to provide the 20-plus miles of vehicle range without a significant increase in weight and cost.

    Dave Alexander, a senior analyst at ABI Research, believes battery technology will not advance enough in the next two or three years to suit commercially viable plug-in hybrids. "The first plug-in hybrid vehicles will have more limited range than we have been led to believe," Alexander said. Cost could also be a factor as Alexander estimates that lithium-ion batteries for a plug-in hybrid currently cost about $10,000.

    [This article in the MIT Technology Review is much more optimistic than that, arguing that battery technology is sufficient to get a working prototype on the road by the end of the year. Given GM's existing contracts with Cobasys/A123 and Johnson Controls/Saft for Li ion battery packs, as well as the progress being made by ZAP, Pheonix Motorcars, Tesla Motors and others outside of Detroit to commercialize Li ion-powered full EVs, I find GM's skepticism about battery technology a bit pessimistic as well.]

    They're growing by several hundred thousand units each year, but hybrid vehicles made up only about 1.6 percent of the U.S. market in 2006, according to Alexander. He said because of the battery challenges "we won't see a big impact on hybrid sales" when plug-ins first go on sale.

    Nick Cappa, a spokesman for DaimlerChrysler, is also skeptical, saying plug-in vehicles would require "a significant leap in battery technology." He said his company has not committed to commercializing the technology because of the concerns about battery weight and reliability.

    Interest in plug-in hybrids could also be limited to people with garages or other ready access to charge their vehicles through electric outlets. Consumers recharge the vehicle's batteries -- preferably during off-peak hours -- by plugging the vehicle into a standard 110-volt outlet. After the batteries are depleted, another energy source such as petroleum, alternative fuel or a hydrogen fuel cell takes over propulsion.

    Plug-in hybrids "may not be for you if you live in an apartment or condo," said Sherry Boschert, the author of Plug-In Hybrids: The Cars that Will Recharge America. Outlets must be added to parking garages to provide public charging stations, and a metering system to charge vehicle owners would have to be developed by power companies, according to Boschert.

    Power companies in states like California, where demand occasionally outstrips grid capacity, would have to find ways to discourage or prevent cars from being recharged during peak demand periods. Until the infrastructure is created "it is going to be a bumpy ride" for plug-in hybrids, Boschert said.

    Plug-in hybrids will probably cause confusion in the market as the distinction between electric and hybrid vehicles will be obliterated, Alexander said. "You can't rigidly segment the market" so vehicles will be competing with one another, he said.

    Auto manufacturers are adding to the confusion as well, Alexander said. General Motors describes the Chevrolet Volt as an electric vehicle, even though it uses a gasoline generator to recharge the batteries. Most companies agree on the term "plug-in hybrid" to indicate a vehicle with multiple power sources that runs part time on externally rechargeable batteries.

    Plug-in hybrids would also likely temper, but not eliminate, interest in electric vehicles, according to Edmund's Reed. Tesla Motors has a waiting list for its $100,000 electric car, and some consumers would want to buy vehicles that avoid using fossil fuels altogether, Reed said. However, he added, "Plug-in hybrids have clearly broken from the pack" in becoming the front-running technology as cleaner and less consuming vehicles.

    [More pictures of the Volt at Wired here.]


    There'll be more on the promise of plug-in series hybrids soon. I promise....

    Read more!

    Wednesday, February 07, 2007

    2007 Detroit Auto Show Roundup

    Well, better late than never...

    As many of you may remember, I wrote a fairly extenensive summary of all the 'green' car offerings at the 2006 North American International Auto Show, held in Detroit each year. This year, I was too caught up in other things to write up a proper review of this year's offerings (I did begin a post on the plug-in hybrid offerings from GM and Ford but haven't gotten around to finishing it yet...).

    Luckily for me, the boys at Green Car Congress have (as usual) put together an excellent summary of the 2007 Detroit auto show, and although I'm now two weeks late to the game, I'll repost it here for anyone who missed out:



    The North American International Auto Show (NAIAS) in Detroit marks the beginning of the global auto show season, and often serves as a positioning venue where automakers introduce concepts as well as production models of new cars.

    Crossover vehicles were a common thread throughout the show. However, hybrids were more in evidence, although not in the form of a new production car. Tier 2 Bin 5 compliant diesel announcements began to pile up, and several automakers introduced more gasoline direct injection versions. Herewith, a quick recap of the “greener” announcements from the major automakers.

    General Motors set a high bar for the show with its opening announcement of the Volt plug-in series hybrid concept and the E-Flex architecture. The Volt offers an all-electric range of 40 miles before requiring a recharge. Drive less than that, and your fuel consumption is zero. At maximum range (640 miles), the fuel consumption of the genset is approximately 50 mpg.

    GM also introduced the 2008 Malibu, and confirmed that the hybrid version of the Malibu will arrive later this year with the start of production. The automaker also highlighted the already introduced Saturn VUE (SUV) and Aura (sedan) Green Line hybrids. All three of those vehicles use the same GM Hybrid System, a Belt Alternator Starter system with a Cobasys NiMH battery pack. The Aura Green Line sedan will deliver at least a 25% fuel economy improvement over the non-hybrid Aura XE for a premium of less than $2,500, according to GM [from about 20 mpg city/30 highway to ~25 city/38 highway]. GM did not announce specs for the Malibu hybrid.

    Also on display on the GM stand was the Saab BioPower Hybrid Concept, making its US debut. The vehicle combines fossil fuel-free bio-ethanol fuel (E100) capability with electric-only propulsion by utilizing the advanced 2-mode hybrid system that General Motors is co-developing with DaimlerChrysler and BMW Group. GM also had its other upcoming two-mode hybrid SUV models on display.

    Ford also unveiled a plug-in series hybrid concept: the Ford Airstream. The Ford Airstream Concept is powered by a new hydrogen-electric plug-in hybrid drivetrain Ford calls the HySeries Drive. The Ford Airstream Concept can travel 25 miles in battery mode—depleting the battery’s state of charge to about 40%—before the fuel cell begins operating to recharge the vehicle’s 336-volt lithium-ion battery pack.

    Ford also introduced a Mustang-based E85 concept muscle car—the Ford Interceptor. The Ford Interceptor uses a Ford Racing 5.0-liter V-8 “Cammer” engine running on E85 (85% ethanol blend).

    Mazda announced it will begin selling its hybrid version of the Tribute SUV in the second quarter of the year. The Tribute is based on the Ford Escape.

    Toyota leaned toward power and performance at this show, introducing a crew-cab version of the Tundra full-size pickup with the promise of an E85 version of the Tundra to come, the Lexus IS-F high-performance luxury sedan and the Lexus LF-A high performance sports-car concept. On the hybrid side, Toyota showed its FT-HS hybrid sports car concept.

    DaimlerChrysler. MercedesBenz emphasized its Vision GL 420 BLUETEC Tier 2 Bin 5 full-size diesel SUV targeted for introduction in the US in 2008. The V8 diesel engine delivers 216 kW (290 hp) and generates 700 Nm (515 lb-ft) of torque, with an expected fuel consumption of 9.8 liters per 100 km (24 mpg).

    Detroit was also the venue for the US premiere of the new smart fortwo, also to be available in the US in 2008.

    The Chrysler Group introduced a Jeep Trailhawk BLUETEC concept vehicle, and announced it is offering its new mid-size Avenger sedan with a flex-fuel engine option.

    Honda also leaned into the high-performance sports car mode with its introduction of the V-10 Acura “Advanced Sports Car Concept. The company had on display its FCX Concept fuel cell vehicle, the basis for a production model still scheduled for introduction in 2008, and also unveiled the design of the next-generation Accord.

    Nissan unveiled an advanced design study, the Nissan Bevel Concept. A Bevel would feature a small, efficient 2.5-liter V6 combined with a hybrid drive unit.

    Volkswagen/Audi each had on display a Tier 2 Bin 5 BLUETEC diesel. Audi confirmed it will introduce its Q7 3.0-liter TDI SUV in the US in 2008 as well. The Q7 3.0 TDI will be Audi’s first model to showcase Tier 2 Bin 5 compliant BLUETEC technology. Volkswagen had on display its concept BLUETEC Tiguan introduced earlier at the Los Angeles Auto Show.

    Mitsubishi confirmed plans to develop a next-generation common rail turbo-diesel engine to be applied in a new Lancer in 2010. The Mitsubishi turbo-diesel announced at the NAIAS for the US will be based on the 2.0-liter, Euro-5 compliant engine that MMC is developing together with Mitsubishi Heavy Industries for the European market. The new engine will incorporate a Diesel Particulate Filter (DPF) and NOx trap catalyst system and will meet Tier 2 Bin 5 emissions requirements, according to Mitsubishi.

    Hyundai concentrated primarily on the introduction of its new Veracruz crossover, but also introduced the Helion—a three-door sport crossover powered by a 3.0-liter diesel engine.

    Read more!

    Monday, January 22, 2007

    EEStor - A Battery Breakthrough or Just Plain Old Hype?

    [From MIT's Technology Review:]

    A secretive Texas startup developing what some are calling a "game changing" energy-storage technology broke its silence this week. It announced that it has reached two production milestones and is on track to ship systems this year for use in electric vehicles.

    EEStor's ambitious goal, according to patent documents, is to "replace the electrochemical battery" in almost every application, from hybrid-electric and pure-electric vehicles to laptop computers to utility-scale electricity storage.

    [Image: The ZENN car will be the first commercial application of EEStor's new energy storage system. The company is expecting delivery of the systems later this year. (Credit: ZENN Cars)]

    The company boldly claims that its system, a kind of battery-ultracapacitor hybrid based on barium-titanate powders, will dramatically outperform the best lithium-ion batteries on the market in terms of energy density, price, charge time, and safety. Pound for pound, it will also pack 10 times the punch of lead-acid batteries at half the cost and without the need for toxic materials or chemicals, according to the company.

    The implications are enormous and, for many, unbelievable. Such a breakthrough has the potential to radically transform a transportation sector already flirting with an electric renaissance, improve the performance of intermittent energy sources such as wind and sun, and increase the efficiency and stability of power grids--all while fulfilling an oil-addicted America's quest for energy security.

    The breakthrough could also pose a threat to next-generation lithium-ion makers such as Watertown, MA-based A123Systems, which is working on a plug-in hybrid storage system for General Motors, and Reno, NV-based Altair Nanotechnologies, a supplier to all-electric vehicle maker Phoenix Motorcars.

    "I get a little skeptical when somebody thinks they've got a silver bullet for every application, because that's just not consistent with reality," says Andrew Burke, an expert on energy systems for transportation at University of California at Davis.

    That said, Burke hopes to be proved wrong. "If [the] technology turns out to be better than I think, that doesn't make me sad: it makes me happy."

    Richard Weir, EEStor's cofounder and chief executive, says he would prefer to keep a low profile and let the results of his company's innovation speak for themselves. "We're well on our way to doing everything we said," Weir told Technology Review in a rare interview. He has also worked as an electrical engineer at computing giant IBM and at Michigan-based automotive-systems leader TRW.

    Much like capacitors, ultracapacitors store energy in an electrical field between two closely spaced conductors, or plates. When voltage is applied, an electric charge builds up on each plate.

    Ultracapacitors have many advantages over traditional electrochemical batteries. Unlike batteries, "ultracaps" can completely absorb and release a charge at high rates and in a virtually endless cycle with little degradation.

    Where they're weak, however, is with energy storage. Compared with lithium-ion batteries, high-end ultracapacitors on the market today store 25 times less energy per pound.

    This is why ultracapacitors, with their ability to release quick jolts of electricity and to absorb this energy just as fast, are ideal today as a complement to batteries or fuel cells in electric-drive vehicles. The power burst that ultracaps provide can assist with stop-start acceleration, and the energy is more efficiently recaptured through regenerative braking--an area in which ultracap maker Maxwell Technologies has seen significant results.

    On the other hand, EEStor's system--called an Electrical Energy Storage Unit, or EESU--is based on an ultracapacitor architecture that appears to escape the traditional limitations of such devices. The company has developed a ceramic ultracapacitor with a barium-titanate dielectric, or insulator, that can achieve an exceptionally high specific energy--that is, the amount of energy in a given unit of mass.

    For example, the company's system claims a specific energy of about 280 watt hours per kilogram, compared with around 120 watt hours per kilogram for lithium-ion and 32 watt hours per kilogram for lead-acid gel batteries. This leads to new possibilities for electric vehicles and other applications, including for the military.

    "It's really tuned to the electronics we attach to it," explains Weir. "We can go all the way down from pacemakers to locomotives and direct-energy weapons."

    The trick is to modify the composition of the barium-titanate powders to allow for a thousandfold increase in ultracapacitor voltage--in the range of 1,200 to 3,500 volts, and possibly much higher.

    EEStor claims that, using an automated production line and existing power electronics, it will initially build a 15-kilowatt-hour energy-storage system for a small electric car weighing less than 100 pounds, and with a 200-mile driving range. The vehicle, the company says, will be able to recharge in less than 10 minutes.

    The company announced this week that this year it plans to begin shipping such a product to Toronto-based ZENN Motor, a maker of low-speed electric vehicles that has an exclusive license to use the EESU for small- and medium-size electric vehicles.

    By some estimates, it would only require $9 worth of electricity for an EESU-powered vehicle to travel 500 miles, versus $60 worth of gasoline for a combustion-engine car.

    "My understanding is that the leap from powder to product isn't the big leap," says Ian Clifford, CEO of ZENN, which is also an early investor in EEStor. "We're the first application, and that's thrilling for us. We took the initial risk because we believed in what they are doing. And energy storage is the game changer."

    The key challenge, however, is to ensure that the barium-titanate powders can be made on a production line without compromising purity and stability. "Purification gives you better production stability, gives you better permittivity, and gives you the high voltages you're looking for," says Weir. "We've now got the chemicals certified and purified to the point we're looking for." (Better permittivity of the insulator improves the amount of charge that can be stored without letting the current leak across the two plates.)

    EEStor announced this week that the first automated production line for its powder has performed as required and that permittivity will meet or exceed expectations. It also said that it achieved 99.9994 percent purity for its barium-nitrate powder, a crucial ingredient in the dialectric. San Antonia-based Southwest Research Institute independently confirmed the results.

    In a traditional ultracap, that permittivity is given a rating of 20 to 30, while EEStor's claim is 18,500 or more--a phenomenal number by most accounts. "This is a very big step for us," says Weir. "This puts me well onto the road of meeting high-volume production."

    Jim Miller, vice president of advanced transportation technologies at Maxwell Technologies and an ultracap expert who spent 18 years doing engineering work at Ford Motor, isn't so convinced.

    "We're skeptical, number one, because of leakage," says Miller, explaining that high-voltage ultracaps have a tendency to self-discharge quickly. "Meaning, if you leave it parked overnight it will discharge, and you'll have to charge it back up in the morning."

    He also doesn't believe that the ceramic structure--brittle by nature--will be able to handle thermal stresses that are bound to cause microfractures and, ultimately, failure. Finally, EEStor claims that its system works to specification in temperatures as low as -20 °C, revised from a previous claim of -40 °C.

    "Temperature of -20 degrees C is not good enough for automotive," says Miller. "You need -40 degrees." By comparison, Altair and A123Systems claim that their lithium-ion cells can operate at -30 °C.

    Burke, meanwhile, says that there's a big difference between making powder in a controlled environment and making defect-free devices in a large quantity that can survive underneath the hood of a car.

    "I have no doubt you can develop that kind of [ceramic] material, and the mechanism that gives you the energy storage is clear, but the first question is whether it's truly applicable to vehicle applications," Burke says, pointing out that the technology seems more appropriate for utility-scale storage and military "ray guns," for which high voltage is an advantage.

    Safety is another concern. What happens if a vehicle packed with a 3,500-volt energy system crashes?

    Weir says the voltage will be stepped down with a bi-directional converter, and the whole system will be secured in a grounded metal box. It won't have a problem getting an Underwriters Laboratories safety certification, he adds. "If you drive a stake through it, we have ways of fusing this thing where all the energy is sitting there but it won't arc … It will be the safest battery the world has ever seen."

    Regarding concerns about temperature, leakage, and ceramic brittleness, Weir did not reply to an e-mail asking him how EEStor overcomes such issues.

    Nonetheless, the company has some solid backing. Its board has attracted Morton Topfer, former vice chairman of Dell and mentor to Michael Dell.

    The company is also backed by Kleiner Perkins Caufield & Byers, a venture-capital powerhouse that has an impressive track record: it made early and highly successful bets on Google, Amazon.com, and Sun Microsystems, among others. Whether EEStor can translate that success to the energy sector remains to be seen.

    "I'm surprised that Kleiner has put money into it," says Miller.

    Weir maintains that his company will meet all of its claims, and then some. "We're not trying to hype this. This is the first time we've ever talked about it. And we will continue to meet all of the production requirements."

    EEStor is finally breaking a bit of the secrecy that has surrounded the development of their energy storage devices. Their claims, like any potentially revolutionary claims, are both hard to believe and very exciting. I'm not really qualified to comment on whether or not EEStor can pull off what they claim they can, but we shall all find out before too long. The first ZENN electric vehicles featuring EEStor energy storage devices will be off the production line later this year. At that point, the public will finally have a chance to take a close look at EEStor's product and see just how revolutionary it is.

    I know I for one am keeping my fingers crossed...

    Read more!

    Thursday, January 04, 2007

    Clean Energy's Big Year: Clean Energy's Stock On the Rise in 2006

    It’s been a landmark year for clean energy, as solar and wind power blew past the records, despite supply shortages.

    Michael Rogol, managing director for Photon Consulting, in October estimated that global solar industry sales would reach $19 billion this year. That expectation was raised from $16 billion in March, and represents a 58 percent increase from 2005.

    Global numbers for wind power aren’t out yet, but at least two groups are predicting a record year.

    The American Wind Energy Association estimates the wind industry will have installed a record 2.75 gigawatts of generating capacity this year, enough electricity to power the state of Rhode Island. The association in August said total U.S. wind energy installations surpassed 10 gigawatts, and the world’s largest wind farm, a 735-megawatt project in Texas, was also completed in the third quarter of 2006.

    The British Wind Energy Association said the UK also had a record-breaking year. Wind power commissions grew 50 percent to 630 megawatts. Some 625-megawatts-worth of projects are under construction in the UK, and another 2,120 megawatts (2.12 gigawatts) have been approved.

    Clean energy made plenty of news this year:

    Confidence in Clean

    Institutional investors were generous. Research firm New Energy Finance expects the renewable energy and low-carbon technology industries to set a record of $70.9 billion in investment this year, a 43-percent increase from 2005.

    Of that amount, New Energy Finance expects venture capital and private equity investment to top $7 billion in 2006, a 167-percent increase from last year.

    Numbers varied. According to a study by Dow Jones VentureOne and Ernst & Young, $761.4 million of venture capital was invested on a worldwide basis through the beginning of December, up 50 percent from $504.1 million invested during the first three quarters of 2005. In the United States alone, $585.6 million was invested in 60 cleantech companies during the first three quarters of 2006.

    According to the Cleantech Venture Network, North America numbers were higher. Venture investment rose from $514 million in the first quarter to $843 million in the second quarter and $933 million in the third quarter, according to the Cleantech Venture Network. In Europe, investment grew in the first two quarters, reaching $268 million in the second quarter, then fell to $144 million in the third quarter.

    Either way, it’s clear private investment is growing. Among other announcements, Virgin’s flamboyant Richard Branson said he would invest $3 billion in renewable energy technologies over the next 10 years, ethanol company Altra raised $120 million, and venture firm Kleiner Perkins Caufield & Byers said it would double their commitment to green technology, to $200 million.

    Notable IPO

    IPOs were also notable. According to New Energy Finance, money raised in clean-energy-related IPOs more than doubled, reaching $10.3 billion in 2006, up from $4.3 billion in 2005 and $0.7 billion in 2004.

    After a stock dip starting in May, clean-energy stock values are back up more than 30 percent from the start of the year, according to the WilderHill New Energy Global Innovation Index, which launched in January to track clean-energy stocks globally.

    According to New Energy Finance, solar companies raised the most on the public markets, raising $4.4 billion, more than double the $1.7 billion raised in 2005 (see Trina Solar Has Rollercoaster IPO, IPO Watch: Hot, Crude, and Hertz, Chinese Solar Firm IPOs, Big Deals: IPOs).

    Biofuels raised the second-most, raising $2.5 billion, more than 10 times the amount raised last year (see Ethanol Firm Plans $300M IPO, High on Ethanol). Wind IPOs raised $1.2 billion, compared with $1.1 billion last year.

    Solar Silicon Shortage

    While demand for solar continued to grow rapidly this year, the industry was constrained by a supply shortage of silicon, the material that turns sunlight into electricity in most solar panels. The shortage boosted prices and led solar manufacturers to strike long-term deals with silicon producers, which began installing new plants.

    The shortage also sparked new interest in silicon technologies, as well as in silicon-efficient technologies like thin-film solar, a solar technology that uses little to no silicon, and concentrator technologies, which use mirrors and lenses to concentrate the sun into smaller solar cells (see Solar’s Going Thin).

    Predictions about when the shortage will end vary from between 2007 and 2012. An ease in supply is likely to bring lower prices, and manufacturers have been investing in technology to hone their competitive edge once the shortage ends. Others have been looking at expanding into other solar services, such as installation and distribution.

    Ethanol Grows

    Ethanol production grew as new plants came online. According to New Energy Finance as of September, 36 new commercial ethanol plants were financed worldwide in 2006, compared with 25 in 2005 and seven in 2004.

    Ethanol from materials like corn stover, wood chips, and switchgrass, got a boost from high oil prices and government backing. Ethanol benefited from a mention from U.S. President Bush in February, a U.S. goal set last year to replace 30 percent of its transportation fuel with biofuel by 2030, and a declaration from Brazil’s government that it would reach energy independence through the alcoholic fuel this year (see The Fuel of the Future?).

    A number of ethanol startups raised funding, including Mascoma, Iogen, and GreenShift. And cellulosic-ethanol companies announced a series of milestones, such as the first cellulosic plant in China and the world’s first “commercial-scale demonstration plant” (in other words, a plant that produces more than 1 million gallons per year).

    Electric Cars Make Comeback

    Electric cars enthusiasts had a great year, as startups came up with high-end electric sports cars like Tesla Motors’ Roadster and Venturi’s Fetish (see Green Machines Get Mean [and this previous Watthead post). Forget slow-moving, short-range neighborhood vehicles; these are meant to appeal to the mainstream, even if only the top echelon of earners can afford to actually buy one.

    Plug-in hybrids are a mid-step between hybrids and electric cars, as they are hybrids with a plug so their owners can recharge at their wall outlets and reach up to 100 miles per gallon. Startups like EnergyCS and Hymotion started converting hybrids into plug-ins, and at the LA Auto Show, GM announced it would make a production version—but gave no timeline. (See GM, Nissan, Toyota Plugging In, US Could Plug In Most Cars, Plug-In Hybrids Get Pledges, Plug-In Hybrids Gets 100 MPG).

    In the meantime, car manufacturers’ design teams won bragging rights at the LA Auto Show for coming up with the greenest concepts they could render.

    Read more!

    Wednesday, January 03, 2007

    Cobasys and A123Systems Partner to Bring Lithium Ion Batteries Into the Automotive World

    [From Green Car Congress:]

    Cobasys and A123Systems have signed a memorandum of understanding to enter into a partnership to develop, manufacture, sell, and service lithium-ion energy storage systems for hybrid electric vehicle (HEV) applications.

    The scope of the agreement will include joint development, marketing and supply of A123Systems nanophosphate lithium batteries and Cobasys systems integration and manufacturing of battery systems for HEV markets. Cobasys manufactures NiMH batteries, and is currently the battery supplier for the GM Saturn VUE and Aura Green Line hybrids. (see earlier GCC post.)

    To support customer programs in transportation markets, Cobasys will act as the tier one supplier providing the technical assistance and expertise for the design and development of battery system products including: packaging, thermal management, wiring, electronics and control algorithms.

    Cobasys will help develop the requirements and specifications to meet the integration needs of customers and partners and will provide the validation testing of fully integrated lithium battery systems. A123Systems will manufacture and supply its automotive-class nanophosphate lithium ion cells and technology.

    Thomas S. Neslage, Cobasys President & CEO:

    "The agreement to unite Cobasys system expertise with A123Systems lithium technology further exemplifies our vision to be recognized as the world’s most admired energy storage integration solutions company."
    David Vieau, A123Systems President and CEO:
    "We look forward to working with Cobasys to introduce lithium ion into the automotive market. This partnership will provide the market with game changing performance to further accelerate the adoption of hybrid electric vehicles."
    Cobasys designs, manufactures and integrates advanced battery system solutions for transportation markets, including Hybrid Electric Vehicles (HEV), Electric Vehicles (EV) and 36/42 Volt applications and to stationary markets, including Back-Up power supply systems for Uninterruptible Power Supply (UPS), Telecom and Distributed Generation markets. Cobasys is a joint venture between Chevron Technology Ventures LLC, a subsidiary of Chevron Corporation and Energy Conversion Devices, Inc.

    In December, the United States Advanced Battery Consortium (USABC), an organization composed of DaimlerChrysler Corporation, Ford Motor Company and General Motors Corporation, awarded a $15-million battery technology development contract to A123Systems. (see earlier GCC post.) The company, which supplies li-ion packs to Black & Decker for power tools, is also working with GE Global Research, Ballard Power Systems, and the Federal Transit Administration (FTA) to develop a lightweight, battery-dominant zero-emissions hybrid fuel-cell bus. (see earlier GCC post.)

    Two plug-in hybrid conversions companies—HyMotion (see earlier GCC post.) and Hybrids Plus (see earlier GCC post.)—also use A123Systems li-ion cells in their PHEV battery systems.


    While the conspiracy theorists have run amok over at Green Car Congress (citing Cobasys's domination of the NiMH battery market and it's big oil owners), I see this as a positive development. This parternship should lead to the establishment of a more robust supply and marketing chain, help lead to the mass production of Li-ion batteries (which will in turn mean reduced costs) and begin what many see as an inevitable transition from NiMH to Li-ion batteries for automotive applications (HEVs, PHEVs and EVs).

    I would bet that 2007 will see many major automakers begin to put Li-ion batteries into their hybrid vehicle designs for release in the next few model years. Other Li-ion battery manufacturers are beginning to ink deals with major auto manufacturers, and I imagine 2007 will see even more, as this trend builds. As I reported back in September, Johnson Controls-Saft Advanced Power Solutions (JCS) joint venture signed a letter of intent with a major vehicle manufacturer to supply lithium-ion hybrid vehicle batteries, for example.

    Lithium ion batteries have had problems with safety, with cold starts and with charge times that have made them a second-choice to Nickel-Metal-Hydride (NiMH) batteries for hybrid applications, up to this point. However, A123, JCS and other Li-ion manufacturers have made significant progress in these areas and Li-ion batteries offer these inherit advantages:

  • superior power and energy densities to NiMH, and thus lighter weight;

  • lower volume-production costs (although slightly higher low volume production costs);

  • low self-discharge rate and significantly higher coulombic efficiency than NiMH (~100% for Li Ion and <66% for NiMH) - coulombic efficiency refers to the portion of energy recovered from the battery that is initially used to charge the battery (i.e., energy out divided by energy in).

  • does not suffer from the 'memory effect' (NiMH suffer from minor memory effect, although not as bad as Ni Cadmium batteries)

  • These characteristics make Li Ion batteries the presumed long-term replacement for NiMH (although carbon-nanotube ultracapacitors could give Li Ion a run for its money eventually) and it looks like the time is nearing when Li Ion batteries begin to replace NiMH for use in automotive applications.

    It's also worth noting that it seems like the large majority of hybrid and electric concept cars unveiled in the past year have featured lithium ion battery packs (see for example: the Ford Reflex hybrid, Subaru's B5-TPH hybrid and R1e urban electric car, and Mitsubishi's Concept-CT hybrid all shown at the Detroit Auto Show plus Mitsu's Concept-EZ electric vehicle, Volvo's 3CC hybrid, Nissan's planned light-weight EV, and of course the smokin' Tesla Roadster to name a few (dozen)).

    Read more!

    Thursday, November 30, 2006

    GM Will Focus on Electric-Drive Vehicles - Expanded Hybrid Offerings, Plug-ins in 2009

    [From Green Car Congress:]

    Speaking at the Los Angeles Auto Show, GM Chairman and CEO Rick Wagoner outlined the automaker’s planned efforts to diversify the sources of energy that power vehicles in the years to come. First on the list for GM is optimizing the use of conventional gasoline and diesel through increasing engine efficiency and working on partial fuel substitutions such as alternatives, biofuels (including flex-fuel vehicles) and synthetics.

    Second is the development of electrically-driven vehicles, “beyond what have already committed to with our fuel cell and hybrid programs.”

    "I’m announcing today that GM is significantly expanding and accelerating our commitment to the development of electrically driven vehicles...

    First, electricity offers outstanding benefits…beginning with the opportunity to diversify fuel sources upstream of the vehicle. In other words, the electricity that is used to drive the vehicle can be made from the best local fuel sources—natural gas, coal, nuclear, wind, hydroelectric, and so on. So, before you even start your vehicle, you’re working toward energy diversity.

    Second, electrically driven vehicles…when operated in an all-electric mode…are zero-emission vehicles. And when the electricity, itself, is made from a renewable source, the entire energy pathway is emissions free.

    Third, electrically driven vehicles offer great performance…with extraordinary acceleration, instant torque, improved driving dynamics, and so on.

    Now, some of you may be thinking, “Wait a minute—what about hybrids? What about fuel cells? Didn’t GM already commit to those technologies?” And the answer is, “Yes, we did.” They are both big parts of our broader commitment to electrically driven vehicles…so, rest assured, we remain committed to both."
    As part of the expanded focus on providing a range of electrification options, of providing what Troy Clarke, the President of General Motors North America described in a subsequent speech as “offering [a range of] fuel savings fuel at varying price levels,” GM:

  • Officially introduced GM’s first hybrid car, the Saturn Aura Green Line, which is based on the GM Hybrid System used in the VUE Green Line—a belt-alternator starter hybrid technology [see graphic above]. GM has already announced plans to expand the Hybrid system to the Malibu as well.

  • Introduced the new 2008 Saturn Vue which will also have an updated version of the VUE Green Line Hybrid powertrain;

  • Announced that in 2008, the VUE will become the first front-wheel application of the GM two-mode hybrid system being applied in the larger format Tahoe/Yukon SUVs. (GM has already announced that in 2008, the 2-mode hybrid system will expand to the Cadillac Escalade full-size SUV and the Chevrolet Silverado and GMC Sierra crew cab full-size pickups.)

  • Announced that in 2009, the 2-mode hybrid system in the VUE Green Line will be configurable as a plug-in hybrid electric vehicle.

  • Wagoner said:
    "I’m pleased to announce today that GM has begun work on a Saturn VUE plug-in hybrid production vehicle. The VUE plug-in hybrid, GM’s first, will use an advanced battery, like Lithium-Ion.

    ...production timing will depend on battery technology development. But based on our work with EV1 and our different hybrid-electric vehicles, we at GM already have a lot of experience developing and integrating advanced battery technology into our vehicles…and we’re working today with a number of battery companies to develop the technology necessary to build a plug-in hybrid.

    The technological hurdles are real…but I can tell you that this is a top priority program for GM, given the huge potential it offers for fuel-economy improvement."
    GM expects that the Saturn Vue Green Line plug-in hybrid will offer electric-only propulsion for more than 10 miles. At higher speeds or when conditions demand it, such as brisk acceleration, a combination of engine and electric power or engine power only will propel the vehicle.

    In addition to plug-in capabilities and the modified 2-mode hybrid system, the Saturn Vue Green Line hybrid SUV’s powertrain will feature lithium-ion battery technology, two interior permanent magnet motors and GM’s 3.6L V-6 gasoline engine with direct injection.

    When ready for production, the li-ion energy storage system will be replenished when the battery charge is depleted to a specified level by utilizing the 2-mode hybrid system’s electric motors and regenerative braking systems. When the vehicle is parked, the battery can be recharged using a common household exterior 110-volt plug-in outlet.

    The 2-mode hybrid system will be altered for use with plug-in technology. It maintains two driving modes—one for city driving, the other for highway driving—and four fixed mechanical gears to maximize efficiency while maintaining performance. In addition, special controls will be utilized to enable higher speeds during electric-only propulsion and maintain electric-only propulsion for longer periods of time.

    GM rates the VUE Green Line hybrid as delivering a 20% fuel economy improvement over the base model. The company said that it expects the front wheel drive, two-mode hybrid VUE to improve overall fuel economy by 45% over today’s base VUE. Saturn chief Jill Lajdziak during her announcement of the plug-in work that she expects the plug-in powertrain to double the fuel efficiency of any SUV on the road.

    "I should point out that GM’s commitment to improving fuel economy, reducing vehicle emissions, and developing electrically driven vehicles is not a short-term strategy," Wagoner said. "We’re in this game for the long term."

    GM said that it will provide additional announcements on the development of electrically driven vehicles during the coming auto show season, including the North American International Auto Show in Detroit.

    Read more!